Zebra DS3608-DP & DS3678-DP Ultra-Rugged Direct Part Mark (DPM) Barcode Scanners (IP65/IP68, 10ft Drop)

Engineered to deliver unstoppable performance for mission-critical direct part marks (DPM), dot peen markings, laser etches, and chemical etches across automotive powertrain assembly and aerospace manufacturing, the Zebra DS3608-DP (Corded) & DS3678-DP (Cordless) Ultra-Rugged 1D/2D Handheld Barcode Scanners stand as the most durable, indestructible direct part mark imagers in the industry.

Capturing DPM barcodes that are virtually invisible to conventional scanners, the DS3600-DP incorporates an advanced patented illumination system with direct diffuse light, indirect low-angle lighting, and multi-spectral red/white LEDs to decode low-contrast, reflective, curved, cylindrical, and cast metal marks effortlessly. Built to survive the most punishing factory environments, it features an industry-leading 10 ft / 3.0 m drop specification to concrete, withstands 7,500 tumbles, and boasts dual IP65 and IP68 waterproof/dustproof sealing (even surviving submersion under 1.5 meters of water for 30 minutes). The cordless DS3678-DP features Bluetooth 4.0 Class 1 (up to 330 ft / 100 m range) with Zebra Wi-Fi Friendly Mode, an IP65 sealed charging cradle with patented battery health gauge, and up to 100,000+ scans per charge, guaranteeing non-stop product traceability and zero unplanned assembly line downtime.

Key Features & Commercial Advantages

• Unmatched Direct Part Mark (DPM) Decoding: Advanced multi-angle diffuse lighting system captures challenging dot peen, laser etch, chemical etch, cast, stamped, and thermal-spray marks on steel, aluminum, glass, rubber, and shiny chrome.
• Indestructible Ultra-Rugged Construction:
  • 10 ft / 3.0 m Drop to Concrete: Highest drop specification in its class, operating reliably after multiple 10 ft drops across extreme temperatures (-30°C to 50°C).
  • 7,500 Tumbles: Endures extreme mechanical shock during heavy production shifts.
  • Dual IP65 & IP68 Sealing: Totally impervious to metal dust, water wash-downs, and complete water submersion up to 1.5 meters for 30 minutes.
• Standard Printed Barcode Versatility: In addition to DPM, it decodes standard 1D and 2D printed barcodes on paper pick lists, carton labels, and packaging.
• Extreme Battery Endurance (DS3678-DP Cordless): PowerPrecision+ 3100 mAh battery delivers over 100,000 scans per charge with real-time battery age and charge cycle diagnostics.
• Class 1 Long-Range Bluetooth 4.0: Operates cordlessly up to 330 ft (100 m) from its industrial base station with zero Wi-Fi network interference.
• Multi-Feedback Notification: Features bright direct-decode LEDs, loud configurable beeper, and distinct haptic vibration for instant feedback in high-noise manufacturing plants.
• Industrial Ethernet & Fieldbus Protocols: Supports direct PLC connectivity (EtherNet/IP, PROFINET, Modbus TCP) via Zebra Network Connect.

Target Industries & Manufacturing Applications

• Automotive Assembly: Engine block serial tracking, transmission component identification, brake rotor traceability, VIN validation.
• Aerospace & Defense: Jet turbine blade tracking, military-spec direct part serialization (MIL-STD-130), safety-critical fastener identification.
• Electronics & Semiconductor: Micro-laser etched PCB tracking, wafer identification, chip leadframe serialization.
• Heavy Equipment & Medical Implants: Cast tooling identification, surgical titanium implants, pipeline valve inspection.

Technical Specifications